CE certification five roller calender textile calender rubber calend
1. application
It is used for calendering of rubber or plastics, fabric fractioning and composite of rubber or plastics.
2. features
1. The rollers are made of chilled alloy cast iron with bored cavities and can be heated by steam or cooled by water homogenously to meet different requirements.
2. Their ground working surfaces are smooth, hard wear-resistant.
3. The top roll has a crown compensation for the bending of the rolls, so the thickness of product is uniform along the width.
4. The connecting gears and the planetary gear reducer are integrated.
5. The friction ratio of rolls can be easily changed only by turning the friction ratio changer to meet the different requirements of topping, fractioning and calendaring sheet.
6. The whole machine is of compact design, low noise and long service life.
7. The rolls and output shaft of gear box are connected by tooth coupling, so the rolls run smoothly, which is favorable for the product quality.
8. The machine is driven by DC motor with SCR, its working linear speed can be steplessly adjusted within a specified wide range of various uses.
9. The emergency stopper is provided to stop the machine in an emergency. Accessories such as let-off unit and wind-up device are provided.
3. The technique parameters
| Model & parameter | XY3I 630
XY3L 631 | XY3I 630
XY3L 631 | XY3I 1400 | XY3I 1500 | XY3I 1730 | XY3I 2130 |
| Roll dia (mm) | 230 | 360 | 400 | 450 | 610 | 710 |
| Roll working length (mm) | 630 | 1120 | 1400 | 1500 | 1730 | 2130 |
Roll ration | 1:1:1 | 1:1:1 | 1:1:1 | 1:1:1 | 1:1:1 | 1:1:1 |
| | 1:1.38:1.38 | 0.73:1:1 | 1:1.38:1.38 | | |
| 1:1.42 | 1:1.38:1 | | 1:1.38:1 | 1:1.5:1 | |
| Middle-roll liner speed (r/min) | 0.8-8 | 3-21.06 | 3-26.39 | 2.62-26.2 | 5.5-54 | 8-50 |
| Adjusting nip range (mm) | 0-7 | 0-10 | 0-10 | 0-6 | 0-20 | 0-20 |
| Min. Calendering product (mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 |
| Thickness(mm) |
| motor power (kw) | 100-500 | 500- | 1200 | 1400 | 1400 | 1400 |
Overall dimensions (mm) | 3168 | 5550 | 6500 | 7420 | 7010 | 7650 |
| 890 | 1640 | 1500 | 2200 | 3950 | 4560 |
| 1830 | 2120 | 2440 | 2900 | 3730 | 4080 |
| about weight (t) | 2.6 | 11 | 22 | 26 | 52 | 60 |
3- Features:
A - The rolls are made of chilled cast iron with vanadium and titanium alloys. The roll face is hard and anti-wear. To heat up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.
B- The rolls are arranged in I, and L forms. The upper rolls have roll cambers that can eliminate bending impact on rolls during working process. Thus, it is possible to make products with same thickness along axial direction
C- The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life.
D- The machine is equipped with emergency device. When an emergent accident occurs, the calendar will be immediately stopped to open the roll space so as to protect the operator and equipment.
4-Certification: CE,SGS,ISO9001
5 Specifications:
Electrical part instruction: Knob adjust, CPU control
(1) Frequency ABB brand.
⑵ F (2) requency motor all use ABB motor.
(3) Electrical parts: CPU all use SIEMENS
(4)Speed adjust:Speed adjust: Machine linkage control and host machine control, auxiliary machine control, and host machine, auxiliary machine individual control.
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller bearing which can bear high temperature. Sealing type is labyrinth.
b. The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending device, the nip adjustment speed can be adjusted, the electric parts has PLC control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
This sysytem is composed of five-rollers calender, multiple-roller lead device and auxiliary cooling machine
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.
Product Tags:
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CE Certification Five Roller Calender Machine , Textile Calender / Rubber Calender Images
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